Implementing 8 pillars of total productive maintenance to. An introduction to total productive maintenance faculty. In this stage eight activities are carried which are called eight pillars in the. Maintenance downtime is included in manufacturing scheduling, and in many cases, becomes an integral part of the manufacturing process. Total productive maintenance is one of the maintenance process developed methods to increase productivity in the work area, by making the process more.
The eight pillars of tpm hash management services llp. Tpm improves equipment effectiveness lean production. Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. Tpm has eight pillars that are mainly aimed at proactively improving the reliability of machines. By measuring the overall equipment effectiveness, breakdowns and other losses like substandard quality, are identified and resolved. College of engineering, mangaluru, karnataka state, india 574153. Total productive maintenance focuses on increasing of productivity. Paper open access evaluating 8 pillars of total productive. Total productive maintenance or total productive management, tpm concentrates on productivity improvement. It is teambased preventive and productive maintenance and involves every level, from top executive to the floor operator.
Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Case1 karakuri kaizen exhibition in thailand case2 tpm seminar in india. Traditional tpm the traditional approach to tpm was developed in the s and consists of 5s as a foundation and eight supporting activities sometimes referred to as pillars. The tpm program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. Implementation of eight 8 pillars the total productive maintenance at water supply company conference paper pdf available april 2015 with 7,712 reads how we measure reads. T r srinivas3, raghavendra m j4 1assistant professor, department of mechanical engineering, p. Implementing total productive maintenance seiichi nakajima. Here is an outline of these 8 pillars along with how industry 4. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. The pillars of tpm 7 the toyota production system also known as lean manufacturing 12 finally, advice for using the techniques 12 chapter 1.
Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. He also successfully prepared a major client for the jipm.
Total productive maintenance tpm is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. Total productive maintenance and the basic pillars of tpm. Once a high degree of stability is established using the 5s program, an organization can start implementing the total productive maintenance in earnest. The fact is, not every aspect of total productive maintenance can. During this activity, problems related to equipment failures are identified and improvement goals are set in the socalled kaizen event. The most popular method is total productive maintenance tpm. Total productive maintenance is one of the maintenance process developed methods to increase productivity in the work area, by making the. A project report submitted in partial fulfillment of the requirements for the award of the degree of. Autonomous maintenance and its impact on oee machines. Tpm seminar will be held 19th march 2020, kyoto japan 20200128 news.
The 8 supporting pillars of the total productive maintenance program help professionals to achieve the objectives set for higher rate of machine utilization and productivity. Pdf implementation of eight 8 pillars the total productive. Implementing successful total productive maintenance tpm. From this background, this study aims to evaluate the employment level of 8 tpm pillars and their impact on manufacturing performance in the indonesian manufacturing industries. Actually, office tpm is not last pillar of the total productive maintenance, but it works symantecally with other pillars, it is actively participated from the team establishment to finalization of the improvement of each pillars, because it is administrative functions and manage support on all stages together. Establishing a planned system of preventive maintenance pm for the equipments life span. Total productive maintenance 8 pillars 8 pillars of tpm. Tpm pillarseight pillars of total productive maintenance. It can be considered as the medical science of machines. It blurs the distinction between the roles of production and.
Total productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. Total productive maintenance has eight pillars that are aimed at proactively establishing reliability of machines. Eliminates potential health and safety risks, resulting in a safer workplace. Tpm total productive maintenance engages operators to improve. Keep your equipment fully functional with total productive maintenance.
In this stage eight activities are carried which are called eight pillars in the development of. Learn about 4 phases and 12 steps of tpm implementation. Total productive maintenance tpm was first defined in 1971 by the japan institute of plant maintenance jipm. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates. Total productive maintenance to improve overall equipment. This video describes all eight 8 pillars of tpm such as 1. The following article reports on how total productive maintenance known to some as total productive management became a winning improvement tool for organisations worldwide and explains how you can put the tpm theory into practice where you work. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. The concept of total productive maintenance tpm has been introduced and developed by japanese in 1971. Wcm is a mindset based on a continuous improvement approach 2.
Tpm brings maintenance into focus as a necessary and vitally important part of. Getting a tpm program up and running can start with the best intentions, but if a proper implementation plan isnt put in place, it could very likely fall apart. Total productive maintenance, or tpm, is a holistic and comprehensive manufacturing concept that works to improve productivity by resuming defects, downtime, and speed losses while also promoting a safe and organized working environment. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Its origin is a maintenance program used in the late 1960s by nippondenso, a japanese manufacturer of automotive electrical parts. When equipment breaks down or performs poorly, it causes serious disruption to your business. Tpm brings maintenance into focus as a vital part of business. This is done through the implementation of 8 pillars that structure the methodology. With 5s as a foundation, tpm proposes an 8pillar approach that aims to cover every possible aspect of maintenance in the industrial manufacturing setting. An introduction to total productive maintenance tpm plant.
Cayman systems usa 5 7773394 1998 revision a 980810 tpm awareness information 2. Total productive maintenance s total productive maintenance tpm method is a tool developed in the 1970s that aims to increase process efficiency and productivity. This article explains the total productive maintenance tpm in a practical way. Seiichi nakajima, an officer with the institute of plant maintenance in japan is credited with. Tpm can be of great value and its target is to improve core business processes. Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. Total productive maintenance tpm is a set of strategic initiatives focusing on maintaining and improving production and quality systems through the machines, equipment, processes and employees that add value to an organization. But most of the universally accepted definitions of tpm build on the basic five pillars of tpm from the japan institute for plant maintenance. T otal p roductive m aintenance presentation by mahendra k. Tpmbasic, use, and ideal conditions 15 fault development 15 the basic condition 21. Can you recommend a good book on where to start, how to use a planned, systematic approach, mistakes to avoid and so on. Pdf implementing 8 pillars of total productive maintenance to. After reading you will understand the basics of this powerful quality and process management method. This concept was first introduced by ms nippon denso co.
As a companywide initiative, total productive maintenance tpm maximizes the effectiveness and longevity of equipment. Maintenance and reliability workers are always striving for perfect. I like the system, but have never helped implement one before. Tpm consists of eight strategies or pillars that ensure equipment is consistently maintained and inspected. Implementing 8 pillars of total productive maintenance to improve the customer satisfaction article pdf available october 2015 with 3,351 reads how we measure reads.
T otal productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. By then nippon denso had made quality circles, involving the employee. Total productive maintenance is one of the maintenance process developed methods to increase productivity in the work area, by making the process more reliable and less wasteful waste. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Almost all industrial production processes are carried out with the aid of machines, as a result of which each productionoriented organization is largely dependent. So, youve read all about the foundation and pillars of a successful total productive maintenance tpm program.
The aim of productive maintenance was to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment. An introduction to total productive maintenance tpm. Produces and sells various tools for promoting tpm. Total productive maintenance tpm is a productive maintenance program, which focuses on the following.